First Article Inspection First Article Inspection

FocalSpot Inspection & Rework Products & Services

 

FA-Inspector
First Article Inspection / AOI

 
858-536-5050
sales@focalspot.com
 

Quickly, Accurately Verify Assemblies to BOMs
First Article Inspection & Line Release


 

First Article Inspection

High-mix/low-volume (HMLV) manufacturing environments can save a great deal of time, money and lost opportunities by improving the efficiency of AOI First Article Inspection.

Over 130 systems
sold worldwide


Low promotional price!
Under $30K


  • Add automation to First Article Inspection tasks
  • Add powerful low-cost AOI to in-house capabilities
  • Add customer job audit capabilities (w/ PCB images by barcode/SN)
  • Reduce inspection time, while improving accuracy
  • Reduce line release and changeover cycle time
  • Reduce 99% of human related faults

       
 
Related Topics
   
Go to Specifications Page - image Other FocalSpot
Inspection Products
   
AOI Training AOI Training
Syllabus


Inspection Coverage
BGA|SMT Rework System Features Devices down to 0402
BGA|SMT Rework System Features Presence / absence
BGA|SMT Rework System Features
Polarity / pin #1 orientation
BGA|SMT Rework System Features Position / skew errors
BGA|SMT Rework System Features
Wrong part detection
BGA|SMT Rework System Features
Part lot & color variations
BGA|SMT Rework System Features Solder defects (shorts)

FA-Inspector (FA/AOI/Comparator)
AOI Desktop Scanner
First Article Inspection Solution

Lease for $884/mo. w/ $1 buyout!

 
 

The FA-Inspector is a scanner-based optical inspection system used to automate First Article Inspection and production quality verification tasks. The FA-Inspector uses template matching instead of algorithm-based analysis; this method dramatically speeds up test development and does not require programming or lengthly debugging.


The FA-Inspector has three modes of operation: First Article Inspection Mode, AOI Mode and Comparator Mode. Each mode generates comprehensive reports complete with error location marks and fault classifications. Reports include a marked image or XY layout for easy rework. Report outputs can be in the form of traveler tickets or SPC data and can be viewed, printed, saved or emailed to customers for rapid prototype review, line release approval, etc.

 

Advantages:
BGA|SMT Rework System Features Quickly, accurately verify assemblies to BOMs
BGA|SMT Rework System Features Display image, Part ID and XY in one view
BGA|SMT Rework System Features Reduce inspector fatigue & improve accuracy
BGA|SMT Rework System Features Eliminate 99.9% of human error related faults
BGA|SMT Rework System Features View, store email or print SPC reports
BGA|SMT Rework System Features Auto save PCB Image w/ serial numbers
BGA|SMT Rework System Features Provide full job auditing info and SPC data
BGA|SMT Rework System Features NO manintenance contract required
BGA|SMT Rework System Features Training in just two days not weeks

Specifications:
BGA|SMT Rework System Features
System Weight: 100 Lbs. (45Kg)
BGA|SMT Rework System Features
System Footprint: 27.5 x 22" (699 x 559mm)
BGA|SMT Rework System Features Board handling: up to 19 x 24" (483 x 610mm)
BGA|SMT Rework System Features
System Footprint: 27.5 x 22" (699 x 559mm)
BGA|SMT Rework System Features <30sec. to inspect A3 size scan @ 600DPI
 

FA Inspector - Click to view larger image

 

X-Ray Inspection System Datasheet link - image FA-Inspector Datasheet (PDF)
X-Ray Inspection System Datasheet link - image AOI Inspection (ROI)
X-Ray Inspection System Datasheet link - image CXF Template (CXF)
   
System Includes:
BGA|SMT Rework System Features Digital Scanner and board fixtures
BGA|SMT Rework System Features DELL Mini Tower Computer
BGA|SMT Rework System Features 19" Flat Panel Display
BGA|SMT Rework System Features Network ready (10/100 Base-T)
BGA|SMT Rework System Features CD/DVD, keyboard, mouse & cables
BGA|SMT Rework System Features Windows™ XP Pro
BGA|SMT Rework System Features FA Inspection Applications Software
         
Modes Work Flow   Operating Modes Overview     Tutorials / Demonstrations
         
AOI Mode - Steps
BGA|SMT Rework System Features
Scan the first board
BGA|SMT Rework System Features
Define PCB size / alignment
BGA|SMT Rework System Features Load/validate the XY data
BGA|SMT Rework System Features Define device ROIs/settings
BGA|SMT Rework System Features
Load next board / run test
BGA|SMT Rework System Features
Repeat until all inspected
BGA|SMT Rework System Features
Run report / review SPC
 
AOI Mode
BGA|SMT Rework System Features

AOI Mode or Automated Optical Inspection (AOI) Mode, uses template matching instead of algorithm-based analysis; which dramatically speeds up test development and does not require programming.

   
BGA|SMT Rework System Features Inspection routines are automatically created during the performance of a First Article Inspection. The resulting test routine is saved and can be run on future production quality inspection tasks.
   
BGA|SMT Rework System Features PCBA revisions can quickly / easily be updated - by simply adding new devices to the library.
 
AOI Mode Demo

AOI Mode
BGA|SMT Rework System Features AOI Mode PCB DEMO
BGA|SMT Rework System Features AOI Mode PCB Setup from a Library
         
Comparator Mode - Steps
BGA|SMT Rework System Features
Scan "Golden Board"
BGA|SMT Rework System Features Select alignment marks
BGA|SMT Rework System Features
Define inspection areas
BGA|SMT Rework System Features Load / scan next board
BGA|SMT Rework System Features
Step through inspection
BGA|SMT Rework System Features
Mark / classify errors
BGA|SMT Rework System Features
Repeat until all inspected
BGA|SMT Rework System Features
Run inspection report
 
Comparator Mode

 

BGA|SMT Rework System Features The Comparator Mode allows operators to perform fast “comparisons” of two or more PCBs with minimal setup (<5min.).
   
BGA|SMT Rework System Features The Comparator uses a "Golden Board" image as the test reference.
   
BGA|SMT Rework System Features Inspection views are user-configured for best magnification and throughput.
   
BGA|SMT Rework System Features

Inspections are computer-assisted. Faults are classified / logged in real-time by the operator.

  Comparator Mode Demo


Comparator Mode

BGA|SMT Rework System Features Comparator Mode PCB DEMO
BGA|SMT Rework System Features Comparator & AOI Part Tray DEMO
         
Utilities Work Flow   Utilities Overview     Tutorials / Demonstrations
         
CXF Editor - Steps
BGA|SMT Rework System Features Import CAD file
BGA|SMT Rework System Features Import BOM file
BGA|SMT Rework System Features Auto Generate CXF
BGA|SMT Rework System Features Map BOM to CAD data
BGA|SMT Rework System Features Run Compare
BGA|SMT Rework System Features Review / edit Results
BGA|SMT Rework System Features Save CXF files(s)
 
CXF Editor
   
BGA|SMT Rework System Features CXF Editor provides comparison and validation of CAD (XY data) against the Bill of Materials (BOM) and generates fully validated CXF files.
   
BGA|SMT Rework System Features CAD/BOM validation is part of a complete First Article Inspection strategy. This is accomplished to confirm that CAD/BOM contain the same key device data; and to insure that the assembly is built in accordance with design specifications.
  CXF Editor Demo

Assembly Data and BOM Validation Software
BGA|SMT Rework System Features CXF Editor DEMO
   
Layout Viewer - Steps
BGA|SMT Rework System Features Scan an Assembly Drawing
BGA|SMT Rework System Features Save the scanned image
BGA|SMT Rework System Features Open the Layout Viewer
BGA|SMT Rework System Features Load the scanned image
BGA|SMT Rework System Features Load the CXF file
BGA|SMT Rework System Features Link viewer to the display
BGA|SMT Rework System Features Use Layout Viewer Ref IDs
 
Layout Viewer
   
BGA|SMT Rework System Features

The Layout Viewer provides a simple visual interface to view, validate and adjust pick-&-place XY data. The Layout Viewer also provides the ability to scan and link an Assembly Drawing with a PCB during test setup; to present Part Reference IDs in the event that these are not screened onto the PCB.

   
Layout Viewer (FA Mode)
  The Layout Viewer is also capable of running in FA Mode to quickly perform First Article Inspections with an absolute minimum of setup and system experience. This can be useful in situations where speed is critical and the need for follow-on automatic inspections is not required.
 
Layout Viewer Demo
   
Layout Viewer PCB and Assy. Dwg.
BGA|SMT Rework System Features

Tutorial Under Development (TBD)

         
Excel™ - Steps
BGA|SMT Rework System Features Import XY to CXF template
BGA|SMT Rework System Features Review content and correct formatting errors
BGA|SMT Rework System Features Arrange data into columns
BGA|SMT Rework System Features Sort data by part number
BGA|SMT Rework System Features Save CXF files(s)
 
Excel
   
BGA|SMT Rework System Features

Microsoft Excel™ is an extremely powerful and useful tool for viewing and manipulating XY data to produce accurate CXF files.

   
BGA|SMT Rework System Features

NOTE: In the instance that CAD files are not available, Excel™ can be used to import XY data into a template to produce the CXF files needed for AOI Mode operations.

   
  Download CXF Template Here CXF Template
 

Excel™ Demo


Excel XY Data Conversion
BGA|SMT Rework System Features Excel DEMO
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