Inspection and Rework Solutions for Electronics Manufacturing Inspection and Rework Solutions for Electronics Manufacturing

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Insight Pro XL Series
Automated (AXI)
X-Ray Inspection Systems

 
858-536-5050
sales@focalspot.com
 

 
Insight Pro XL

Constant View Calibration: Programmable Multi-axis X-Ray Inspection

The Insight Pro XL has an advanced 5-axis manipulator that automatically maintains constant sample to tube and detector distance. This technique maintains relative x-ray tube power and magnification during inspections to provide consistently accurate defect detection results; regardless of how the samples are manipulated during inspection.

       
 
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Go to Specifications Page - image Insight Pro XL
Specifications

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Insight Pro XL Series
Automated X-Ray Inspection (AXI)

 
     

Insight Pro - Click to view larger image

X-Ray Inspection System Datasheet link - image Datasheet (To Be Posted)
 
Verifer FSX-090 link - image See also Insight Series

 


 

The Insight Pro XL is a Fully Programmable Multi-Axis, Automated X-Ray Inspection (AXI) system suitable for a wide range of high and low volume x-ray applications for electronics and material analysis. The Insight Pro XL features a fully programmable multi-axis manipulator (5-axes (X, Y, Z, tilt 55° & Pitch up to 70°). Capable of testing mixed BGA/SMT devices, connectors and Plated Thru Holes (PTH) in Manual or Automated Modes.

 
X-Ray Inspection System Features 2 - image

Footprint: 71W x 63D x 79H "

  180W x 160D x 200H cm
   
X-Ray Inspection System Features 3 - image

X-Ray Source: 130KV  5 micron  or 160KV , 1 micron x-ray tube

   
X-Ray Inspection System Features 5 - image

Board Handling: 22x18" | 550x450mm

   
X-Ray Inspection System Features 6 - image

Sample Manipulation: 5-Axes (X, Y, Z, tilt 55° & pitch up to 70°)

   
X-Ray Inspection System Features 8 - image Options:
 
  • Automatic center repositioning
  • Barcode scanning capability
 
 
Modes of Operation - Automated or Manual
Automatic Calibration

Automated (mode):
   
Modes of Operation - image Fully programmable positioning and defect detection
Modes of Operation - image Automated test in both 2D and 3D (oblique) views
Modes of Operation - image “Teach-&-GO” macro, or CAD driven test development
Modes of Operation - image Automatic calibration and image correction for accurate measurements and consistent defect detection results
Manual (mode):
   
Modes of Operation - image High-resolution imaging for accurate Failure Analysis
Modes of Operation - image Real-time 2D and 3D (off-axis) viewing up to 70 degrees
Modes of Operation - image Inspection Point Navigator™ (optical/x-ray coupled view)
Modes of Operation - image Advanced 5-axis control w/ one hand (via Space Mouse™)
 
Constant View Calibration
   
Modes of Operation - image This feature automatically maintains the relative x-ray tube power and sample orientation (magnification/field-of-view) during inspection routines. This unique feature provides accurate measurements and consistent defect detection results.
   
Modes of Operation - image Automatic image de-warping corrects image optical distortions
   
 
   
 

Controls and Indicators


Verifier Controls & Indicators 1 - image
INIT Button and Indicator (green)
Verifier Controls & Indicators 2 - image
Interlock Indicator (yellow)
Verifier Controls & Indicators 3 - image
Key Switch STANDBY / ON
Verifier Controls & Indicators 4 - image
Door OPEN / CLOSE Button
Verifier Controls & Indicators 5 - image
X-ray ON / OFF
Verifier Controls & Indicators 6 - image
LOAD Button
Verifier Controls & Indicators 7 - image
Space Mouse 5-axes motion control
Verifier Controls & Indicators 8 - image
Keyboard and Mouse
Verifier Controls & Indicators 10 - image
Barcode Reader
Verifier Controls & Indicators 11 - image
Main Power Switch
Verifier Controls & Indicators 12 - image
X-ray ON Warning Light
Verifier Controls & Indicators 13 - image
Emergency Power OFF (EPO) Button

 

Controls
  Controls and Indicators
   
Space Mouse (5-axis, single-handed operation)
 

  Mouse Button Operation Effect
X Puck left / right Table moves X
C Puck tilt forward / backwards Table tilts around Y
Y Puck forward / backwards Table moves Y
Z Puck up / down Tube moves up /down
B Puck tilt left / right Table tilts around X
C Puck tilt forward / backwards Table tilts around Y
Space Mouse
  Space-Mouse Multi-Axis Controller
   
 
MSX Image Analyzer Suite

X-Ray Inspection System Features 8 - image
Application Tool Library (AAT) for fast development of SMT/THT/BGA solder joint inspection routines.
   
X-Ray Inspection System Features 8 - image
Inspection Point Navigator™ provides both optical and x-ray coupled viewing for rapid positioning and positive location identification.
   
X-Ray Inspection System Features 8 - image

“Teach-&-GO” or CAD driven test development facilitates rapid inspection routine development from CAD or point-and-click macro functions.

   
X-Ray Inspection System Features 8 - image

Automatic Constant View Calibration automatically maintains the relative x-ray tube power and sample orientation (magnification / field-of-view) during inspection routines. This unique feature provides accurate measurements and consistent defect detection results.


MSX-1000 Software

MSX Image Analyzer Suite
Application Tool Library (AAT)
Configuration, Control and
Image Processor Screens

with Inspection Point Navigator™
(optical/x-ray coupled view)

 
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