Inspection and Rework Solutions for Electronics Manufacturing Inspection and Rework Solutions for Electronics Manufacturing

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FocalSpot Training Agendas
X-Ray | Rework | AOI

 
858-536-5050
sales@focalspot.com
 
Training: On Site at Your Location or in our San Diego Facility

 
 
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Technical Training Agendas
Best Practices, Safety, Theory, Operations and Applications

X-Ray Systems Training Syllabus
FocalSpot Verifier Insight Series Systems and Reconditioned Nicolet NIS/NXR Series Systems

     

Day 1: Installation and Operations Training (Standard Installation and PM Training)
  Operator Start-up training:
 
  Applications Overview Training:
 
  • Overview of imaging techniques, sample manipulation, magnification / FOV
  • Relationship of kV and mA settings to material density and grayscale levels
  • Use of measurement and reporting tools, See: (Image Processing Software Overview)
  • Introduction to operator training files (Documentation and Tutorials)
  • Inspection process development and verification
  • VIP Plus or VIPx software operations training, See: (VIP Plus Tutorial) or (VIPx Tutorial)
  • Fault recognition overview, See: (X-Ray Signature Interpretation Tutorial)
  • Saving and printing images and reports
   
Day 2: Advanced Systems and Software Training (Quoted Separately)
  Advanced Operator Training:
 
  • Includes Day 1 training, plus...
  • Review of x-ray concepts and system operation
  • Mastering system controls for discreet imaging
  • Test applications development using a customer sample
  • Optimizing application imaging and filters modules for presentations
  • Advanced measurement techniques
    • Optimizing imaging for measurements
    • Determining and setting pass/fail criteria
  • Detailed X-Ray Fault Identification, See: (X-Ray Signature Interpretation Guide) See Also: (X-Ray Imaging Theory Guide)
  • Implementing applications for process development and monitoring
  • Review and remediation
     
Rework Systems Training Syllabus
DEN-ON RD-500 Series Rework Systems Operation, Theory and Applications
     

Day 1: Installation and Training  
  Operator Start-up training (2 hrs.):
 
  • Overview of system features, controls & Indicators
  • Basic rework concepts
  • Proper operation of system controls and settings
  • Nozzle selection, thermocouples (instrument the board)
  • Basic overview of auto profile operations
  Applications overview :
 
  Advanced Operator Training (2-4 hrs.) :
 
  • Thermal profiling review and lab
  • Component removal review and lab
  • Site preparation review and lab
  • Component replacement review and lab
  • Rework verification, See: (X-Ray Signature Interpretation)  
   

AOI Systems Training Syllabus
FA-Inspector Systems Operation and Applications
   

Day 1: Installation and Comparator/AOI Operations Training
   
  Operator Start-up System Overview(1 hrs.):
 
  • Overview of system operating modes and utilities
  • System Manual, Help File and Tutorials
  • Loading a PCB for Inspection Overview
  Comparator Mode training (2 hrs.):
 
  • Comparator Mode operation
  • Define "Golden Board"
  • Save inspection setup
  • Hands on lab for students
  • Run a Comparator Mode Inspection
  • Mark and classify faults
  • Inspection Report
  • Review and summarize (Break for lunch)
  AOI Mode Overview (1 hrs.):
 
  • AOI Mode overview
  • AOI Mode defect coverage
  • Operator Mode / Supervisor Mode overview
  • CXF Viewer overview
  • CXF Editor overview
  • Layout Viewer overview
  • Microsoft Excel™ (third-party) overview
  AOI Mode Operations (4 hrs.):
 
  • AOI Mode gathering required materials
  • Reviewing the CAD, BOM and assembly data
  • CXF file development (automated / manual)
    • CXF Editor overview
    • Layout Viewer overview
    • Microsoft Excel™ (third-party) overview / Useful Functions
  • Staging the PCB for best lighting and focus
  • Scanning and naming a New Board
  • Libraries overview (new, inherit, local, central)
  • Verifying XY scale and rotation
    • CXF Viewer
  • Define board size, alignment points,
  • XY to PCB image scale/alignment (PCB screened RefIDs, Layout Viewer, Manual)
  • Device Template ROI best practices
  • Training Device Templates and Thresholds (train a few the stop)
  • Hands on lab for students
  • Stop Device Training
  • Create BSU Notes
  • Saving BSU (Board Set Up) file
  • Run a demo test routine
  • Review and summarize (Break the day)
   
Day 2: AOI Training Cont'd.
  AOI Mode Operations Cont'd. (4-5 hrs.):
 
  • Comparator Mode Review
  • Comparator Mode file structure
  • AOI Mode Review - up to the previous day.
  • Loading a saved BSU using the Production Launcher
  • Review Device Template ROI best practices
  • Resume Device Training
  • Training Device Templates and Thresholds (train a few the stop)
  • Hands on lab for students
  • Editing / Deleting Templates
  • Save completed test BSU w/ Notes
  • Run inspection
  • AOI Mode Inspection Reports
  • Validate the inspection routine / train alternate templates
  • Review and summarize AOI Mode Operations
  AOI Mode Operations Cont'd. (3 hrs.):
 
  • Setup Barcode
  • Setup SPC logging / Show Yield Results
  • Panel Step & Repeat
  • AOI Mode file structure / sending files for remote assistance
  • Review and summarize (Break the day)
   

   
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